Solids and liquids handling for key players in the food and chemical industries

J-Tec Material Handling.
Your process partner for handling solids and liquids.

News

23 October 2024
Balancing Automation and Operational Efficiency in Premixing Facilities
The Importance of Strategic Automation The key to effective automation lies in a meticulous A-B-C analysis of anticipated patterns and material consumptions. This analysis helps in tailoring automation strategies to different categories of materials:   Category A: High-Consumption Products These are products used consistently throughout the year or on a seasonal basis. For high-consumption items, a high level of automation is essential. It ensures consistent output, reduces manual handling, and enhances overall efficiency. Implementing advanced automated systems for these products helps streamline operations and maintain steady production rates.   Category B: Moderate-Consumption Items These products are used in fewer recipes and have a moderate consumption rate. Automation for these items should strike a balance between cost and productivity. Targeted automation solutions can provide the necessary efficiency without overspending, optimising the blending process and reducing operational costs.   Category C: Low-Consumption Components This category includes functional additives or micro-ingredients that are used infrequently and may be subject to frequent changes. For these components, flexibility is key. Automated solutions must be adaptable to accommodate frequent changes in formulation and usage. Flexible automation systems can adjust to varying requirements and minimise waste, ensuring that low-consumption components are handled efficiently.   J-Tec’s Expertise in Automation At J-Tec, we are leaders in evaluating production needs and determining the optimal level of automation for your premixing facility. Our approach involves understanding your unique requirements and aligning automation strategies with both current and future demands. By leveraging our expertise, we help ensure that your facility operates at peak efficiency, adapting seamlessly to market changes and production needs.   Embrace a Smarter Approach to Premixing Operations Balancing automation and operational efficiency are crucial for the success of any premixing facility. With J-Tec’s advanced solutions and strategic insights, you can achieve a harmonious balance that maximises productivity while minimising waste. Embrace a smarter approach to your premixing operations and set your facility on the path to enhanced efficiency and operational excellence.
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25 September 2024
Efficient Raw Material Management: Insights from J-Tec Material Handling
  Addressing Diverse Execution Demands Our bag handling solutions are tailored to address various execution demands, ensuring:
  • Ergonomic Working Conditions and Operator Safety: Ensuring that operators can work comfortably and safely is a top priority. We design our systems to minimise physical strain and maximise safety, making daily operations smoother and safer for your workforce.
  • Controlled Dust Extraction: Dust can be a significant issue in material handling, leading to increased housekeeping efforts and potential health hazards. Our systems include controlled dust extraction to maintain a cleaner work environment and reduce the need for extensive cleaning.
  • Quality Control: Maintaining the quality and purity of your materials is essential. Our solutions incorporate integrated sieves and metal catchers, ensuring that contaminants are removed and only the highest quality materials are processed.
  • Hygienic Design: Easy access and cleanability are crucial in maintaining hygiene standards. Our designs facilitate thorough cleaning, including optional Clean-in-Place (CIP) systems that ensure enhanced hygiene without extensive manual labour.
  • Efficient Packaging Waste Handling: Handling packaging waste efficiently is an important aspect of material management. Our systems streamline this process, improving overall efficiency and reducing waste-related issues.
  Comprehensive Track and Trace Functionality In addition to addressing the practical aspects of bag handling, J-Tec ensures comprehensive track and trace functionality for raw materials. This capability is seamlessly integrated into your production process, providing full transparency and accountability at every phase of your production line. This commitment to transparency ensures that you can monitor and control every step, from raw material receipt to final product dispatch.   Commitment to Excellence At J-Tec Material Handling, we provide solutions that not only meet but exceed industry standards. Our commitment to excellence is reflected in our tailored approach to material handling, ensuring that we address your unique needs with precision and care. By focusing on ergonomic design, quality control, hygiene, and efficiency, we help you achieve effective and efficient raw material management.   For more information on how J-Tec Material Handling can streamline your raw material management processes, don't hesitate to contact us. Our experts are ready to assist you in finding the perfect solution for your needs.
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04 September 2024
Achieve Perfect Ingredient Distribution with Tailored Premixing Solutions
Our Comprehensive Approach
  • Adapting to complex feeding sequences: Efficient handling of complex feeding sequences is critical for ensuring the accuracy and consistency of your mix. Our systems are designed to adapt to these complexities, guaranteeing precise ingredient incorporation.
  • Ensuring easy access for cleaning: Hygiene is key in any production environment. Our mixers provide easy access for complete dry or CIP (Clean-In-Place) cleaning, significantly enhancing hygiene standards and ensuring compliance with the most stringent cleanliness requirements.
  • Meeting production throughput demands: Production efficiency is essential to maintaining operational effectiveness. We ensure that our mixers meet your production throughput demands, enabling smooth and continuous operation without compromising on performance.
  • Providing gentle mixing: Certain ingredients require gentle handling to maintain their integrity. Our solutions include gentle mixing options that preserve the quality of delicate components, ensuring optimal results in your final product.
  • Minimising residuals after discharge: Reducing waste and maximising yield are crucial for cost-effective production. Our mixers are designed to minimise residuals after discharge, ensuring that you get the most out of your ingredients and reducing the need for additional cleaning.
  • Seamless integration into recipe management: Effective recipe management is essential for consistent production quality. Our mixers integrate seamlessly into your recipe management systems, allowing for precise control and repeatability in your mixing processes.
Beyond Mixing: Comprehensive Process Solutions At J-Tec, we understand that mixing is just one part of the production puzzle. We address additional process requirements such as heating, cooling, or pressurising, providing comprehensive solutions tailored to your needs.   Supplier-Independent Excellence As a supplier-independent provider, we select the most appropriate equipment to meet your specific needs. This approach allows us to offer unbiased recommendations and solutions that reflect our commitment to excellence and customer satisfaction.   Conclusion Achieving perfect ingredient distribution requires a nuanced understanding of your specific production needs. At J-Tec Material Handling, we offer tailored premixing solutions that ensure even distribution, enhance hygiene, meet throughput demands, provide gentle mixing, minimise residuals, and integrate seamlessly into your recipe management. Our comprehensive process solutions and supplier-independent approach underscore our dedication to delivering excellence in every aspect of material handling. For more information about how our tailored solutions can enhance your premixing process, get in touch!
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31 July 2024
Optimising Material Handling Efficiency: The Advantages of BigBag Discharging Stations with Vibrating Bottoms
Compact Design, Powerful Performance Our BigBag discharging stations integrate a vibrating floor, providing a compact yet robust solution. This design feature ensures smooth operations even in limited space environments like production facilities or warehouses with spatial constraints, without compromising on throughput or efficiency. Handling Difficult-to-Flow Powders with Ease A standout advantage of our vibrating bottom technology is its effectiveness in managing powders known for difficult flow characteristics. Whether due to particle size distribution, moisture content, or other factors, such powders traditionally pose handling challenges. The gentle, controlled vibration from our discharging stations promotes consistent material flow, significantly reducing blockages and operational downtime. Enhanced Sieving Efficiency with Vibrating Grid In addition to the vibrating floor, our BigBag discharging stations are equipped with a vibrating grid that serves as the initial sieving step for incoming materials. This process effectively breaks up clumps and separates oversized particles, optimising downstream processing and ensuring high product quality. Applications Across Diverse Industries The versatility of our BigBag discharging stations with vibrating bottoms extends across various industries—from food and pharmaceuticals to chemicals and minerals. Our solutions are tailored to meet the specific demands of each sector, underscoring our commitment to delivering customised material handling solutions that boost operational efficiency and productivity. Conclusion J-tec Material Handling's BigBag discharging stations with integrated vibrating bottoms represent a significant advancement in efficiency, reliability, and performance. By addressing common challenges such as powder flow and sieving requirements, we empower industries to achieve greater consistency and throughput in their operations. Explore how our innovative solutions can elevate your material handling processes today. Contact us to learn more about our products and their customisability to suit your unique needs.
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17 July 2024
Ensuring Safety and Efficiency in Silo Operations with J-Tec Material Handling
Grounding of Trucks One of the foundational safety measures in silo unloading is the proper grounding of trucks. J-Tec emphasises the importance of grounding to prevent static electricity buildup, which can lead to dangerous discharges. J-Tec systems include thorough grounding checks to ensure that trucks are properly grounded before any material transfer begins. This proactive step mitigates the risk of fire and explosion, ensuring a safer working environment. Controlled Valve Operation Safety in unloading operations is further ensured by integrating controlled valves in the discharge lines. These valves are designed to release (open) only when the correct truck is connected and confirmed to be properly grounded. This interlocking mechanism prevents accidental releases and ensures that material is only discharged under safe conditions, significantly reducing the risk of spills and contamination. Silo on Load Cells J-Tec installs silos on load cells to provide real-time monitoring of the material weight. This setup not only ensures precise inventory management but also enhances safety by providing critical data that can prevent overfilling or unexpected material shortages. The load cells offer continuous weight measurements, allowing for better control and optimisation of the material handling process. Protection for Authorised Personnel Access to silo ladders and other critical points must be restricted to ensure safety. J-Tec uses protect cage ladders that can only be accessed by authorised personnel. This measure prevents unauthorised entry, reducing the risk of accidents and ensuring that only trained individuals can perform maintenance or inspections, thereby enhancing overall site safety. Condensation Prevention Condensation within silos can lead to material spoilage and operational inefficiencies. J-Tec addresses this issue by using polyester and insulated silos. These materials and designs help in maintaining optimal temperature conditions, preventing condensation, and preserving the integrity of stored materials. This is particularly crucial for sensitive materials that require strict environmental controls. Food-Approved Silos For industries dealing with food products, maintaining hygiene and compliance with food safety standards is non-negotiable. J-Tec provides food-approved silos that meet all relevant regulatory requirements. These silos are designed with materials and finishes that ensure the safe storage of food products, preventing contamination and ensuring that all handling processes adhere to the highest standards of food safety.   J-Tec Material Handling offers a robust suite of safety measures for silo operations, ensuring that each aspect from truck grounding to condensation prevention is meticulously addressed. By implementing these advanced safety features, we not only enhance operational efficiency but also create a safer working environment for all personnel involved. Don't hesitate to contact us for more information!
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PROCESS ENGINEERING

Welcome to the forefront of innovation in material handling and process engineering! Our cutting-edge automated solutions cater to industry leaders in both the chemical and food sectors, spanning the globe. At J-Tec Material Handling, we specialise in the end-to-end delivery of state-of-the-art processing systems designed for powders, pellets, and liquids.

Our comprehensive services cover the entire spectrum — from design to supply, expert construction, and ongoing maintenance. Whether you’re seeking a singular process line or envisioning a complete turnkey installation, we’re here to turn your vision into reality.

Elevate your operations with solutions that redefine efficiency and reliability on a global scale.

Industries

ABOUT US

Established in 1970 and incorporated by Katoen Natie in 1999, J-Tec has been a leading provider of automated material handling systems and process engineering solutions for over five decades. With a rich history of experience and a global footprint, we have evolved into a trusted partner for clients in the food and chemical industries worldwide.. What sets us apart is our commitment to a personalised approach for each project. At J-Tec, we pride ourselves on being supplier-independent, allowing us to deliver tailor-made solutions for every unique challenge. Our philosophy rejects the one-size-fits-all model; instead, we engage with you, leveraging our in-house expertise and tools to craft a bespoke solution for your specific project. More than just your supplier, J-Tec is your partner during the entire process. From conceptual design to detailed engineering, procurement and manufacturing, through to installation and commissioning, we stand by your side. Should you require it, we also provide comprehensive training and maintenance support.

Experience the difference with J-Tec—a partner committed to your project’s success!

MISSION STATEMENT

At J-Tec Material Handling, we embody innovation, striving to consistently enhance our customers’ solutions. As a dedicated supplier of automated material handling equipment and systems, we are committed to staying one step ahead in terms of ergonomics, safety, and specification compliance. Our relentless pursuit of excellence ensures the delivery of maximum quality and an optimal OPEX/CAPEX balance.

Fueled by these objectives and driven by a commitment to fast and flexible service, we continually elevate the standards of customer care. By prioritising ingenuity, safety, and efficiency, we not only meet but exceed expectations!

HSEQ

At J-Tec, we prioritise Health, Safety, Environment, and Quality (HSEQ) through our integrated management system. Proudly holding ISO 9001:2015 and ISO 45001:2018 certifications, we are dedicated to empowering your business for effective, efficient, and secure operations, fostering stable and robust financial growth.

Our commitment goes beyond certifications. Regular internal audits are a cornerstone of our approach, ensuring that procedures and our quality management system are not only well-known but consistently applied across every facet of our organisation. Trust J-Tec for a holistic commitment to HSEQ standards, safeguarding your success through a culture of excellence and continuous improvement.

GREENFIELD & TURNKEY PROJECTS

In collaboration with our affiliated Supply Chain Engineering business unit, J-Tec seamlessly delivers end-to-end greenfield turnkey projects. Our commitment spans from initial design through to the final commissioning, covering all facets of civil engineering, infrastructure, and the intricate processes involved.

As a proud member of the global powerhouse, Katoen Natie, our reach extends across the world. This expansive presence equips us with a nuanced understanding of local customs and establishes extensive connections with local suppliers. These advantages position us as the ideal supplier for automated material handling equipment and systems, ensuring your company benefits from unparalleled solutions tailored to your unique needs. Choose J-Tec for a partnership that transcends boundaries, delivering excellence in every aspect of your project.

RESPONSIBLE BUSINESS

In our commitment to responsible business practices, J-Tec Material Handling places a strong emphasis on waste reduction, recycling, and reuse of energy—both within our offices and on-site operations. We regard safety, quality, and health in the workplace not just as standards but as core values that shape our ethos. At J-Tec, we firmly believe that all injuries are preventable, and we continually strive for excellence in creating a workplace environment that prioritises the well-being of our team members. Join us in our journey towards sustainable and safe business practices.

Read our corporate sustainability responsibility policy.